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Lean tools (practical templates)

Free Lean Templates (Basic)

Download 10 practical templates for problem-solving, daily management, and Kaizen. Fill them out right away – no training required.

  • Free – use for your team and processes.
  • Editable – XLSX (some in PDF for preview).
  • PDF Preview – view the structure before downloading.
↓ Down to templates

Problem Solving

Problem Solving: Key Steps

Structure from problem to solution with PDCA and action plan.

Duration: 30–60 min  |  Format: XLSX

A3 Problem Solving (1 page)

One-page A3 format for clear logic and communication.

Duration: 20–45 min  |  Format: XLSX

Fishbone / Ishikawa

Cause map by categories – for complex problems.

Duration: 20–40 min  |  Format: XLSX

Pareto Analysis (80/20)

Priorities based on frequency or losses – where to start first.

Duration: 15–30 min  |  Format: XLSX

Kaizen and Decision Selection

Kaizen / Idea Form

From idea to action – benefits, efforts, responsible, deadline.

Duration: 5–15 min  |  Format: XLSX

Daily Management

Daily Management Board (KPI + Actions)

KPIs, problems, and actions on one page for team rhythm.

Duration: 5–10 min/day  |  Format: XLSX

Gemba Walk Form

Standardized visit: facts → insights → follow-up actions.

Duration: 10–25 min  |  Format: XLSX

5S Audit (Basic)

Checklist – scores + action plan to maintain standards.

Duration: 15–30 min  |  Format: XLSX